| Customization: | Available |
|---|---|
| Warranty: | 1-year |
| Condition: | New |
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High-Quality Hydraulic Brake Press Machine for Metal Forming
1. Experience unparalleled convenience with our Multi-language CNC operating system, designed to cater to a global audience with ease and efficiency.
2. Enjoy the tranquility of operation with our Silent and reliable internal gear pump, ensuring smooth functionality and reduced noise pollution.
3. The Hydraulic system boasts advanced regulation via proportional valves, delivering precise control and enhanced performance.
4. Seamlessly integrated brushless drive and motor, utilizing 'can open' digital technology for a high precision backgauge. This innovative feature enables rapid movements of the axes, optimizing productivity.
5. Trust in our High precision optical lines for impeccable accuracy and performance in every operation.
6. Enjoy the flexibility of Adjustable clampings, allowing for customized configurations to meet your specific needs.
7. Equipped with Hardened, grinded tools and clamps, facilitating quick and effortless tools adjustment for enhanced productivity.
8. Benefit from Complete backgauge fingers on double linear guide, ensuring stability and precision in every task.
9. Our Stainless steel front supports are adjustable in height, providing robust support and versatile adaptability.
10. The Automatic mechanical crowning feature ensures consistent performance and impeccable results every time.
11. Our Electrical panel is furnished with high quality components, ensuring reliability and longevity of the system.
12. Adhering to European safety standards, our Start&Stop system offers unmatched safety and operational assurance.
A bending machine is a device used to bend metal sheets, which can transform blanks into parts with specific shapes and sizes under the pressure of the bending machine.
The bending machine die consists of a punch and a lower die, which cooperate with each other for punching, forming and separation of metal sheets. The die for forming has a cavity, and the die for separation has a cutting edge.
For beginners, it is necessary to understand that the main purpose of the bending machine die is to enable the machine to bend various metals into different angles. In this process, a piece of metal sheet slides between two tools: the top tool (punch) descends to the bottom tool (die) to bend the metal sheet part.
Bending machine dies are divided into manual bending machine dies, hydraulic bending machine dies and CNC bending machine dies. Hydraulic bending machine dies can be divided into torsion axis synchronization, machine-hydraulic synchronization and electro-hydraulic synchronization according to the synchronization method. Hydraulic bending machine dies can be divided into upward and downward types according to the movement method.
Bending machine die Definition and main functions
A bending machine is a device used to bend metal sheets, which can transform blanks into parts with specific shapes and sizes under the pressure of the bending machine.
The bending machine die consists of a punch and a lower die, which cooperate with each other for punching, forming and separation of metal sheets. The die for forming has a cavity, and the die for separation has a cutting edge.
For beginners, it is necessary to understand that the main purpose of the bending machine die is to enable the machine to bend various metals into different angles. In this process, a piece of metal sheet slides between two tools: the top tool (punch) descends to the bottom tool (die) to bend the metal sheet part.
Bending machine dies are divided into manual bending machine dies, hydraulic bending machine dies and CNC bending machine dies. Hydraulic bending machine dies can be divided into torsion axis synchronization, machine-hydraulic synchronization and electro-hydraulic synchronization according to the synchronization method. Hydraulic bending machine dies can be divided into upward and downward types according to the movement method.
Types of Press Brake Tooling
Punches Profiles
The punch is the upper tool in the press brake tooling and is mounted on the slide of the press brake. It applies force to the workpiece to bend it in the shape of the punch. Punches are available in various designs to suit different sheet metal bending requirements and material types.
Standard Punches
Standard punches feature a thick body and narrow tip and are versatile and are often used for general bending tasks and high tonnage applications. They are suitable for making standard bends such as 90-degree angles on a variety of materials. For example, a standard punch can be used to make a right-angle bend on mild steel sheet, ensuring consistent results on multiple workpieces.
Sharp Angle Upper Die
The sharp angle punch is used for angles between 30-60 degrees and has a heavy body and a sharp tip. It is usually used for bends less than 30 degrees and can handle angles up to 89 degrees. The angle of the punch tip is usually between 28° and 34°.
Typical Dimensions
l Clearance Width: Varies from 1" to 1.5"
l Working Height: Typically about 3.75"
l Tip Radius: Varies from 1/32" to 1/8"
Gooseneck Punches
Gooseneck punches have a recessed profile that allows for complex bends without disturbing the workpiece. Designed for U-profiles, these punches are ideal for deep boxes and other complex shapes. Gooseneck punches have an elongated body with a recessed area to prevent the legs of the workpiece from colliding. For example, when making a deep U-shaped groove in sheet metal, a gooseneck punch provides the necessary clearance to avoid damaging the material.
Window Frame Punches
Window frame punches feature a narrow body and an angled tip that allows for bending and working around corners. The tip curves inwards of the bender. It can be angled on both sides of the bend and is often used to make door frames and window sashes, and can effectively process sheet metal for window frame manufacturing.
Narrow/Sword Punches
With uniform thickness throughout the length, the geometry of narrow punches is straight with no corners, making them suitable for situations where clearance is tight, ideal for final bends in box closures, and suitable for operations in limited spaces.
Radius Top Punches
The top radius punch has a rounded tip rather than a sharp edge, so it is designed to make rounded bends and can be used with standard V-dies for marking operations and to make smooth curved profiles. The body is usually thicker to withstand the required bending forces.
Joggle Punches (Z Tools)
The Joggle punch has a specialized shape that produces offset bends and is used in special applications to produce S-shaped profiles. It is a special tool, usually used for specific custom work, designed to make two bends at the same time. It has a thinner profile than a standard punch.
The importance of mold geometry
Lower Die
The lower die is the lower tool in the press brake die and is installed on the bed of the press brake. When the punch is pressed down, it provides the reaction force required to form the metal. Dies come in various shapes and sizes to make different types of bends.
V-die
The V-die is the most common type of die and is available in single V, double V and multi-V shapes. It features a shaped groove. It is used to make V-shaped bends in workpieces. The width and depth of the V-groove determine the final bend angle and arc. It is available as part of a four-way module for easy replacement
U-die
U" dies are used to make channels and deeper bends and are ideal for operations that require more complex shapes. Designed for making U- or C-shaped bends, this die can make bends from 90° to 180°. For example, to form deep grooves in metal sheets for structural parts, "U" dies ensure uniformity and strength.
Flattening dies
Flattening dies are used to flatten the bent material to ensure a smooth and polished finish. These dies are essential to achieving a professional look for the final product, such as flat metal sheets used to produce automotive body parts.
Offset dies
Offset dies are used to make Z shaped or offset bends and produce two angles in one stroke. They improve accuracy by keeping the bends parallel.
Radius Dies
Radius dies are used in conjunction with round punches to form radius bends, resulting in a smooth, curved profile.
Gooseneck Dies
The gooseneck die is designed to avoid workpiece interference, allowing bends to be made in tight spaces or around existing bends. It is primarily used to remove protruding edges or flanges on the workpiece and is ideal for bending deep box or high flange profiles.
Flanging Dies
Flanging dies are used to create hems or hems that improve aesthetics and strengthen the edges of sheet metal parts.
Groove Forming Dies
Channeling dies form U-shaped channels in one stroke, which is more efficient than forming U-shaped channels with traditional V-shaped dies.
Flattening Dies
Flattening dies are used to completely flatten sharp angled bends and are often used in conjunction with hemming operations.
Four-Way Dies
Four-Way dies feature a V-shaped channel with different sizes on each side of a single die. Multiple bend dies are used to produce two or more bends in one operation and include special types such as offset dies.
Types of bending machine molds
| Tool type | Features | Application | Advantage |
| American tools | - With 30 degree acute angles on both the punch and the die. - Extensively used, suitable for various curved applications. - Compatible with old-style hydraulic and mechanical bending machines. |
- Suitable for bending operations on a variety of material thicknesses and profiles. - Due to its fast installation and easy operation, it is common in environments where molds need to be frequently replaced. |
- Durable and reliable, it can be used for various tasks. - Design is simple, easy to maintain and retrofit with existing machines. |
| European precision tools | - Known as the "Promecam" tool. - Both the punch and the die have a 60-degree acute angle. - Primarily used in conjunction with CNC bending machines to achieve rapid tool changing and increase productivity. |
- Suitable for high-precision bending applications with high accuracy requirements. - Commonly found in aerospace and automotive industries where precise control is required. |
- Reduce the rebound caused by acute angles, improve bending accuracy. - A sleeker profile offers more choices in geometric shapes. |
| New Standard Tool | - Combines the characteristics of both the United States and Europe.- The punch and die have a 45-degree sharp angle.- Compatible with bending machines in the United States and Europe. | - Suitable for various bending requirements.- Popular in production environments that require precision and flexibility. | - Rapid tool changes enhance operational efficiency. - Balancing versatility and precision, suitable for a variety of projects without the need for extensive modifications to the machine. |
| Velaton Rapid Tooling | - Typically used for TruPunch systems - High precision, small tolerance |
- Primarily used for high-precision stamping tasks, such as processing precision components. - Suitable for production needs that require precise and frequent tool changes. |
- High precision, high degree of standardization, rapid tool change. - Longer tool life, higher precision. - Strong tool compatibility, suitable for various types of machine tools. |
Explore our Technical parameter section for in-depth specifications and capabilities of this remarkable machine.
| Model | Nominal Pressure (kn) | Length of table (mm) | Distance Between Housing (mm) | Throat Depth (mm) | Stroke (mm) | Open Hight(mm) | Main Motor (kw) | Dimensions (L × W × H)(mm) |
| 40/2000 | 400 | 2000 | 1600 | 200 | 110 | 335 | 4 | 2545×1510×2050 |
| 40/2500 | 400 | 2500 | 2000 | 200 | 110 | 335 | 4 | 2950×1510×2080 |
| 63/2000 | 630 | 2000 | 1600 | 250 | 110 | 350 | 5.5 | 2555×1600×2130 |
| 63/2500 | 630 | 2500 | 2000 | 250 | 110 | 350 | 5.5 | 2960×1600×2180 |
| 63/3200 | 630 | 3200 | 2600 | 250 | 110 | 350 | 5.5 | 3740×1600×2230 |
| 100/2500 | 1000 | 2500 | 2000 | 350 | 150 | 400 | 7.5 | 2980×1650×2330 |
| 100/3200 | 1000 | 3200 | 2600 | 350 | 150 | 400 | 7.5 | 3740×1650×2355 |
| 100/4000 | 1000 | 4000 | 3200 | 350 | 150 | 400 | 7.5 | 4550×1650×2450 |
| 100/5000 | 1000 | 5000 | 4000 | 350 | 150 | 400 | 7.5 | 5100×1500×2650 |
| 125/2500 | 1250 | 2500 | 2000 | 350 | 150 | 410 | 7.5 | 3980×1650×2370 |
| 125/3200 | 1250 | 3200 | 2600 | 350 | 150 | 410 | 7.5 | 3750×1650×2450 |
| 125/4000 | 1250 | 4000 | 3200 | 350 | 150 | 410 | 7.5 | 4550×1650×2470 |
| 125/5000 | 1250 | 5000 | 4000 | 350 | 150 | 410 | 7.5 | 5100×1500×2795 |
| 125/6000 | 1250 | 6000 | 4500 | 350 | 150 | 410 | 7.5 | 6100×1500×2895 |
| 160/2500 | 1600 | 2500 | 2000 | 350 | 150 | 425 | 11 | 2980×1715×2410 |
| 160/3200 | 1600 | 3200 | 2550 | 350 | 150 | 425 | 11 | 3750×1715×2450 |
| 160/4000 | 1600 | 4000 | 3200 | 350 | 190 | 450 | 11 | 4550×1715×2730 |
| 160/5000 | 1600 | 5000 | 4000 | 350 | 190 | 450 | 11 | 5100×1570×2900 |
| 160/6000 | 1600 | 6000 | 4500 | 350 | 190 | 450 | 11 | 6100×1570×3010 |
| 200/3200 | 2000 | 3200 | 2600 | 350 | 240 | 460 | 11 | 3750×1815×2715 |
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