| Customization: | Available |
|---|---|
| After-sales Service: | 2 Year |
| Warranty: | 2 Year |
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Unwinding and Leveling Machine: An Efficient Solution for Sheet Metal Processing
The Unwinding and Leveling Machine is a revolutionary equipment designed to streamline the sheet metal processing operations in factories specializing in thin plates. This machine offers a seamless and cost-effective solution for transforming coiled galvanized steel into precisely leveled sheets ready for further processing.
The hydraulic unwinding mechanism of this machine smoothly unfurls the galvanized steel coils. The expanded coils are then precisely fed into the leveling device via a sophisticated feeding system. The leveling device is equipped with numerous rollers. By adjusting the distance between the upper and lower rollers, the steel coils are accurately flattened to meet the desired flatness standards.
The final stage of the process involves a mechanical shearing machine for cutting. This shearing machine operates at a high speed, ensuring efficient and rapid cutting of the leveled sheets.
One of the significant advantages of investing in this Unwinding and Leveling Machine is the potential for reduced production costs. By using steel coils as the raw material, factories can benefit from several cost-saving factors. Firstly, steel coils have a smaller volume, which leads to lower transportation costs. Secondly, the price of steel coils is typically more economical compared to steel plates.
In conclusion, the Unwinding and Leveling Machine is an excellent choice for factories engaged in the processing of thin plates. It not only enhances productivity but also offers substantial cost savings, making it a valuable addition to any sheet metal processing facility.
Product Features
Advantage Of Steel/Coil Plate Leveling Cut To Length Line Machine Cut To Length Line Machine:
1. This machine adopts PLC control, easy to operate, reliable performance and beautiful appearance. Set the parameters on the PLC control cabinet, the machine automatically leveling and cutting, easy to operate and save labor cost. The leveling and shearing machine cuts metal plates at fixed lengths according to customer requirements. Set the length on the Plc, and the calibrating and shearing machine cuts automatically, saving labor cost.
2. Maintain the sheet flat feed, the surface of the sheared sheet is smooth without scratches, the cut is flat, no falling
material, saving material cost.
3. The slitting roller adopts Cr12Mov, heat treatment, durable material, smooth cut of the slitted sheet.
4. The laminating device can be added according to customers' requirements With push-pull grid guard above the main machine to protect the safety of employees.
5,Automatic stacking of finished products, saving labor,improve production efficiency.
2 x 1300 CTL (8T) Equipment scheme of shearing machine (unwinding, leveling and shearing process)
1. Equipment Overview
This unit has the function of horizontal shearing. The unit adopts pneumatic, hydraulic, variable frequency speed regulation system, AC servo system, PLC control, and the shearing length can be set. The unit has stable performance, good human-machine interface, and safe and convenient operation.
2.Main technical parameters
| No. | describe | Technical Parameters |
| Raw material parameters | ||
| 1 | Raw materials | Ordinary carbon plate(Q235) |
| 2 | Sheet thickness | 0.5-2 mm |
| 3 | Sheet width | 1300mm |
| 4 | Feed outer diameter | ≤Φ1500mm |
| 5 | Feed inner diameter | Φ 508mm |
| 6 | Feed weight | ≤ 10T |
| Parameters of finished products | ||
| 1 | Cross-cutting width range | 1300mm |
| 2 | Cutting length range | 500 ~ 6000 mm(Can be set arbitrarily) |
| 3 | Sheet flatness | ≤1.5mm |
| Bus parameters | ||
| 1 | Unit capacity | ~ 32 KW @ 380V, 50Hz, 3Ph |
| 2 | Unit direction | To be determined |
| 3 | Unit speed | 0~16m/min |
| 4 | Unit footprint | LxW:~ 16 x 4 m |
| 5 | Unit operation center height | +900mm |
| 6 | Rated working pressure of hydraulic system | 16 Mpa |
| 7 | Rated working pressure of air pressure system | 0.5 Mpa |
| No. | Name | Qty | Main power |
| 1) | Loading trolley (optional) | 01 set | |
| 2) | Hydraulic unwinder | 01 set | AC 4+4 KW |
| 3) | Receiving table, 13-roller precision leveler | 01 set | AC 7.5+3 KW |
| 4) | Belt conveyor (optional) | 01 set | AC 5 kw |
| 5) | Belt conveyor (optional) | 01 set | AC 3KW |
| 6) | Stacking device (optional) | 0 1set | pneumatic |
| 7) | Electronic control system | 01 set |
| Brief Description | It is used for loading materials on the uncoiler. The lifting of the V-shaped frame of the trolley is performed by a cylinder. The trolley moves on a track and is driven by a hydraulic motor, which makes it easy to guide the inner hole of the steel coil into the expansion and contraction cylinder of the uncoiler. |
| parameter | - Maximum load weight: 10T - Coil outer diameter: Φ1500mm |
Brief Description |
- The reel is a cantilever hydraulically expanded and contracted quadrangular pyramid structure with top unwinding method. - The motor reducer transmission is the unwinding power of the uncoiler. |
parameter |
- Nominal diameter of reel: Φ508mm - Roll expansion and contraction range: Φ470mm~Φ510mm - Effective length of reel: 1400mm - Effective length of reel: 10T - Motor Power: Motor with reducer:4 KW Hydraulic station motor power:4KW |
| Brief description | This equipment is a 13-roller precision sheet metal leveling machine, mainly composed of leveling rollers, electric parts, import and export sub-seating parts, etc. All operations of the machine are centrally controlled on the operating table. |
| Leveling roller | After tempering, 40Cr round steel is processed with high frequency treatment. After two electroplating and external cylindrical grinding, the surface gloss is traceless and the hardness reaches HRC62 degrees or more. |
| Back pressure roller | After tempering, 40Cr round steel is processed with high frequency treatment. After two electroplating and external cylindrical grinding, the surface gloss is traceless and the hardness reaches HRC62 degrees or more. |
| Feed roller | After tempering, 40Cr round steel is processed with high frequency treatment. After two electroplating and external cylindrical grinding, the surface gloss is traceless and the hardness reaches HRC62 degrees or more. Pneumatic relaxation is used for the above. |
| No | Items | parameter |
| 1 | Material width | 1300 mm |
| 2 | Material thickness | 0.5-2.0 mm |
| 3 | Feeding speed | 0-15 m/min |
| 4 | Reducer | Worm Gear Reducer |
| 5 | Feeding accuracy | ≤1m±0.3 |
| 6 | Leveling roller arrangement | 5 6 |
| 7 | Feeding roller | 2 teams |
| 8 | Main motor | 7.5 KW |
| Brief Description | -Operation function: The steel strip is output according to the set length through the NC digital control length setting device, and the signal is transmitted to the shearing machine for receiving, which automatically cuts the steel strip into steel plates of fixed length. -Cutting method: The motor strongly drives the knife holder to cut from bottom to top. |
parameter |
- Scissors Material: Cr12MoV - Scissors hardness: HRC50-55 - Maximum cutting width: 1300mm - Motor Power: AC 4 KW(refer to) |
| Brief Description | - Function: Receive the steel plates cut by the shearing machine and send them to the stacking table. - The conveyor belt is made of high-tensile fiber conveyor belt, which is quality-guaranteed to be non-slip and wear-resistant. - The transmission line speed is driven by an electric motor. - The mechanical structure is composed of welded steel plates and steel sections. |
| Brief Description | -The steel plates cut by the shearing machine are sent to the stacking device via a conveyor. -Aggregator: The push plates on both sides are controlled by air cylinders to make the stacks neat. -Lifting platform: The lifting is driven by hydraulic cylinder. It automatically descends with the positioning of the steel plate and rises quickly under manual control. It has an automatic control device. -The mechanical structure is composed of welded steel plates and steel sections. |
parameter |
- Length adjustment: 1000mm~4000mm - Width Adjustment: 600mm~1600mm - Stacking board height: 300mm - Lifting platform load-bearing: 2000kg |
| Brief Description | The electric control system includes a main operating console (touch screen display, good human-machine interface). The electric control system adopts a PLC control system. The unit is assembled into a power cabinet and an operating cabinet, and the control components are installed in the power cabinet. All operations are centrally controlled on the operating console, which is convenient, safe and reliable. The whole machine can be automatic, divided into parts and operated manually, can be linked to the whole line, or can be operated independently. All moving parts have appropriate limit switches according to their actual operating requirements. The touch screen displays alarm information prompts to facilitate troubleshooting. |
| No. | Name | Brands | Remark |
| 1 | Main bearing | Harbin, Luo, Wa | |
| 2 | Gear motor | Ningbo Zhongyi | |
| 3 | Reduction motor | Jiangsu Guomao | |
| 4 | Universal coupling | Nantong Xinhai |
| No. | Name | Brand | Remark |
| 1 | Cylinder | Taiwan AirTac | |
| 2 | Solenoid valve | Taiwan AirTac | |
| 3 | PU pipe | Jiangsu | |
| 4 | Speed regulating valve | Ningbo Marco |
| No. | Name | Brand | Remark |
| 1 | Oil cylinder | JUGAO | |
| 2 | Oil pump | Nantong Qidong | |
| 3 | Solenoid reversing valve | Beijing Huade | |
| 4 | Solenoid overflow valve | Beijing Huade | |
| 5 | Sealing ring | Taiwan | |
| 6 | Ball valve | Zhejiang |
| No. | Name | Brand | Remark |
| 1 | PLC | Huichuan | |
| 2 | Human-machine interface | Kunlun Tongtai | |
| 3 | Servo motor | Huichuan | |
| 4 | Servo drive | Huichuan | |
| 5 | Inverter | Huichuan | |
| 6 | Inverter motor | Huichuan | |
| 7 | Photoelectric switch | Omron | |
| 8 | Proximity switch | Jianli | |
| 9 | Relay | Shanghai Yijia or Schneider | |
| 10 | Low voltage electrical components | Delixi or Honeywell | |
| 11 | Buttons and control switches | Shanghai Yijia or Schneider |
Major component
1. Uncoiling machine: located at the front end of the production line, responsible for rolling the coiled metal coil smoothly. It is usually equipped with an automatic centering device to ensure accurate alignment of materials during development.
2. Primer device: located after the uncoiler, it is used to guide the unfolded material into the straightening part to maintain the continuity and stability of the material.
3. Straightening mechanism: composed of a number of straightening rollers arranged up and down, these rollers can adjust the pressure according to the need to gradually remove the corrugated and bending of the surface of the material to achieve the flatness of the plate. The number and diameter of rollers are designed according to the thickness and hardness of the machined material4. Cutting unit: If necessary, the leveling machine can be configured with an automatic cutting device to accurately cut the flat sheet according to the set size. There are many types of cutting methods, such as flying shear and pendulum shear, which can achieve fixed length or indefinite length cutting.
5. Stacking and packing system: After cutting, the sheet is transported to the stacking area through the conveying device, and then packaged or loaded directly for easy storage and transportation.
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